Several steps in the design and manufacturing of non-standard parts
Category:
Industry News
Published:2022-07-18
Now, with the development of industry, regarding... Non-standard part machining The demand for equipment is steadily increasing. Non-standard component processing equipment has become an important auxiliary tool in many industries today. When non-standard automated equipment is required, what are the design and manufacturing stages involved in developing such non-standard component processing equipment?
Non-standard part machining
1. Understand the development project and customer requirements, including product quality specifications, equipment productivity requirements, and equipment operating environment.
II. Analysis of Non-Standard Component Processing Products
1. Understand the production process of non-standard component machining products, as well as the dimensional requirements and material specifications for all aspects of the products.
2. Communicate to customers the precautions during the product manufacturing process and the technical specifications for equipment usage.
III. Develop a plan
The engineers discuss and analyze the equipment design方案, including equipment schematics (general schematic and partial schematics), introductions to each component’s mechanism, behavioral descriptions, and equipment technical specifications.
IV. Program Audit
Audit teams composed of engineers, program audits, equipment feasibility assessments, equipment cost assessments, equipment productivity assessments, and structural feasibility assessments of each component.
V. Plan Rectification
Issues discussed during the review of the corrective action plan
6. The customer decides on the design plan.
The design proposal is submitted to the client, who then finalizes the plan based on their requirements.
7. Design and Development
The engineering department assigns engineers to prepare mechanical assembly drawings and part drawings (with part markings conforming to national standards). It also selects the parts to be manufactured and the electrical control components, and compiles a list of machined parts, requests for standard parts, and work manuals.
VIII. Institutional Audit
An audit team composed of engineering personnel reviews the design drawings.
9. Component Processing and Standard Parts Procurement
10. Inspection and acceptance of machined parts and standard components
11. Machine Assembly
12. Machine Debugging
13. Packaging and Shipment
Non-standard part machining Design Considerations:
1. For products manufactured using outdated processes, it’s essential to put aside any pretensions and communicate not only with technical personnel but also with the actual production workers. By gaining insight into the real-world issues and ideas encountered during the production process, you’ll often uncover unexpected insights and benefits.
2. Analyze the requirements for the preliminary design plan. Be as detailed as possible, including developing the product manufacturing process, specifying equipment technical parameters, determining the acceptable overall manufacturing cost, and comparing the overall performance of existing manufacturing processes.
3. Considerations for selecting the ideal processing direction: safety, human-centered design, equipment cleanliness, and the possibility of equipment combinations, etc. In my opinion, the more important procedures in non-standard equipment design already reflect the equipment’s user-friendliness and distinctiveness.
4. Notes on the rational combination of functional components: Carefully consider the potential for upgrades and versatility.
5. Equipment optimization takes time, but many designers don't want to spend the time and effort on it. Yet, they insist that the equipment must continue to be optimized even on the day it’s completed.
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